Verified Mathematical Model & Formulation
Ti = Cartons per Layer Hi = Number of Vertical Layers = (Max Pallet Height - Pallet Base) / Carton Height Total Cartons = Ti × Hi
Determines maximum stable pallet arrangement based on pallet footprint, overhang constraints, maximum stack height, and fork truck weight capacities.
Configurable Parameters & Standard Units
- Carton Length: (Default: 16 in)
- Carton Width: (Default: 12 in)
- Carton Height: (Default: 10 in)
- Max Pallet Height Limit: (Default: 65 in)
- Carton Weight: (Default: 25 lb)
Standard Worked Example & Practical Verification
Scenario: Stacking 16" × 12" × 10" cartons weighing 25 lbs on a 48" × 40" pallet with a 65" max ceiling limit.
Calculated Solution
45 Cartons per Pallet (9 Ti × 5 Hi)
Practical Takeaway: Load remains well within standard 2,200 lb forklift rack limits.
Frequently Asked Questions
What does Ti/Hi mean in logistics?
Ti refers to "Tie" (cartons per horizontal layer) and Hi refers to "High" (number of vertical layers high on the pallet).