Verified Mathematical Model & Formulation
Plies Required = Order Quantity / Garments per Marker Total Fabric (Yds) = Plies × (Marker Length + End Allowance) Rolls Consumed = Total Fabric / Roll Length
Determines the minimum number of fabric lays and spreads needed on the cutting table to fulfill a multi-size production breakdown with minimal fabric end-loss.
Configurable Parameters & Standard Units
- Total Units to Cut: (Default: 1200 count)
- Garments in One Marker: (Default: 6 count)
- Marker Length (Meters): (Default: 6.5 m)
- Standard Roll Length (Meters): (Default: 100 m)
Standard Worked Example & Practical Verification
Scenario: Marker length 7.5 meters containing 6 shirts, spreading 100-meter fabric rolls.
Calculated Solution
334 Plies (2,538.4 Meters / 26 Rolls)
Practical Takeaway: Produces 2,004 pieces (satisfying the 2,000 pc order with 4 buffer units).
Frequently Asked Questions
What is marker efficiency?
Marker efficiency is the percentage of total fabric surface area inside a cutting marker that is actually occupied by garment pattern pieces (industry target: >86%).